ZRC Zero-VOC
-
Environmentally friendly - Contains no volatile organic compounds
- Solvent-free formulation
- Combines best features of organic and inorganic zincs
- Convenient one-coat system
- Easily cleans up with water
- Meets VOC standards in all 50 states
Specifications
TYPE: Two pack water based galvanizing compound.
GENERAL PROPERTIES: ZRC® ZERO-VOC is a advanced-technology cold galvanizing compound based on a trade secret binder which affords true galvanic anti-corrosion protection to metals without the necessity of sandblasting for most metals. Also withstands high temperatures.
SUBSTRATES: Apply to properly prepared carbon steel, cast iron, and aluminum surfaces. Not recommended for hot-dip galvanizing surfaces.
NOT RECOMMENDED FOR: Contact with potable water, acids or alkaline environments will require appropriate top coats.
SALT FOG EXPOSURE: 10,000 + Hours (ASTM B1I7)
PROHESION/QUV EXPOSURE: 2000 + Hours (ASTM D5894)
VOC: 0 lbs/gal (0 gms/ltr) (ASTM D3960)
TEMPERATURE RESISTANCE (non-immersion):
Continuous: 1200º F maximum/ 649º C maximum
Non-Continuous: 1700º F maximum/ 927º C maximum
GENERAL PROPERTIES: ZRC® ZERO-VOC is a advanced-technology cold galvanizing compound based on a trade secret binder which affords true galvanic anti-corrosion protection to metals without the necessity of sandblasting for most metals. Also withstands high temperatures.
SUBSTRATES: Apply to properly prepared carbon steel, cast iron, and aluminum surfaces. Not recommended for hot-dip galvanizing surfaces.
NOT RECOMMENDED FOR: Contact with potable water, acids or alkaline environments will require appropriate top coats.
SALT FOG EXPOSURE: 10,000 + Hours (ASTM B1I7)
PROHESION/QUV EXPOSURE: 2000 + Hours (ASTM D5894)
VOC: 0 lbs/gal (0 gms/ltr) (ASTM D3960)
TEMPERATURE RESISTANCE (non-immersion):
Continuous: 1200º F maximum/ 649º C maximum
Non-Continuous: 1700º F maximum/ 927º C maximum
Characteristics
SOLIDS CONTENT: % Solids of Liquid Coating — 81% (by weight)/43.7% (by volume)
METALLIC ZINC CONTENT: 93% by weight in dry film. Zinc Dust used specified as ASTM D 520 Type III.
FLASH POINT: None
WEIGHT PER GALLON: 25.2 Lbs (ASTM D1475)
MASS DENSITY: 3.02 gms/cm³
SHELF LIFE: 2 Years
FINISH: Flat light gray
VISCOSITY: 525 cps. Brookfield RVT spindle #5 @100 RPM, 25ºC
RECOMMENDED FILM THICKNESS PER COAT:
DRY: 2.5 - 3.0 mils (64-76 µ); WET: 5.0 - 6.0 mils (127-152 µ)
COVERAGE: 300-350 ft² (28-33 M2) per gallon kit @ 1.5 mil (38 µ) dry film thickness
PENCIL HARDNESS: 4B (ASTM D3363)
IMPACT RESISTANCE: Greater than 172 inch lbs. (Extrusion) (per ASTM-D2794)
ELECTRICAL CONDUCTIVITY: 2 million ohms per square @ 3 mils dry (Resistivity)
METALLIC ZINC CONTENT: 93% by weight in dry film. Zinc Dust used specified as ASTM D 520 Type III.
FLASH POINT: None
WEIGHT PER GALLON: 25.2 Lbs (ASTM D1475)
MASS DENSITY: 3.02 gms/cm³
SHELF LIFE: 2 Years
FINISH: Flat light gray
VISCOSITY: 525 cps. Brookfield RVT spindle #5 @100 RPM, 25ºC
RECOMMENDED FILM THICKNESS PER COAT:
DRY: 2.5 - 3.0 mils (64-76 µ); WET: 5.0 - 6.0 mils (127-152 µ)
COVERAGE: 300-350 ft² (28-33 M2) per gallon kit @ 1.5 mil (38 µ) dry film thickness
PENCIL HARDNESS: 4B (ASTM D3363)
IMPACT RESISTANCE: Greater than 172 inch lbs. (Extrusion) (per ASTM-D2794)
ELECTRICAL CONDUCTIVITY: 2 million ohms per square @ 3 mils dry (Resistivity)
Application
SURFACE PREPARATION: Dependent upon surface conditions and intended service. Typical examples are as follows:
MIXING RATIO: 1 part Liquid: 3.1 parts Powder by weight. Containers are pre-measured to ensure proper mixing ratio. ALWAYS add powder to liquid. Homogenize thoroughly and strain through 30 mesh filter before application. To mix less than entire kit contents, weigh ingredients and use ratio printed above.
POT LIFE: 24 hours (longer times before use will result in diminished performance).
INDUCTION (SWEAT-IN) TIME: None
APPLICATION METHODS
BRUSH/ROLLER/AEROSOL: Per Mixing Instructions.
SPRAY (low pressure compressor type):
Typical Equipment Specification:
Binks #95 siphon-fed conventional air gun
Aircap: 66SK
Fluid Tip: 66 SS
SPRAY (airless type):
CLEAN UP: Water
DRY TIME (set to touch): When ambient air-dried, 15 minutes @1.5 mil (38µ) thickness.
ADDITIONAL COATS: Additional coats (up to 6.0 mils total dft (152 µ) may be applied, allowing a minimum 4 hour cure time at 25ºC/ 77ºF to extend corrosion protection.
TOUCH-UP: Touch-up should be done using our ZRC Cold Galvanizing Compound, available in liquid and aerosol.
TOPCOATING: 24 hours after application of one coat of ZERO-VOC (1.5 mil dft) to a sandblasted surface, ZERO-VOC may be topcoated with acrylic, chlorinated rubber, epoxy, urethane or vinyl-type products. DO NOT TOPCOAT WITH ALKYD, or ALKYD-MODIFIED ACRYLIC-TYPE PRODUCTS!
| Grease & Oils | Solvent to clean SSPC-SP1 |
| Rust Scale | Power tool clean to SSPC-SP3 or SSPC-SP11 (SIS St 2 or 3) |
| Pitted Steel, Mill Scale, Paint, Heavy Rust or Heavy-Duty Service | Sandblast to SSPC-SP6(commercial) (SIS Sa 2) |
| Water Immersion (100 ºF (38 ºC) Maximum) or if topcoat is to be applied | Sandblast to SSPC-SP10 (near-white cleaning) (SIS Sa 2-1/2) |
| High Temperature | Sandblast to SSPC-SP10 (near-white cleaning) (SIS Sa 2-1/2) |
MIXING RATIO: 1 part Liquid: 3.1 parts Powder by weight. Containers are pre-measured to ensure proper mixing ratio. ALWAYS add powder to liquid. Homogenize thoroughly and strain through 30 mesh filter before application. To mix less than entire kit contents, weigh ingredients and use ratio printed above.
POT LIFE: 24 hours (longer times before use will result in diminished performance).
INDUCTION (SWEAT-IN) TIME: None
APPLICATION METHODS
BRUSH/ROLLER/AEROSOL: Per Mixing Instructions.
SPRAY (low pressure compressor type):
Typical Equipment Specification:
Binks #95 siphon-fed conventional air gun
Aircap: 66SK
Fluid Tip: 66 SS
| Atomized Air Pressure | 40 psi (1.1 Kg/cm²) |
| Fluid Pressure | 15 to 20 psi (0.4-0.6 Kg/cm²) |
| Orifice of Tip | 0.080 inches (0.20 cm) |
| Viscosity Reduction | Add water only if absolutely necessary. |
SPRAY (airless type):
| Pump | 30:1 Ratio |
| Hose | 1/2" (1.3 cm)(I.D.) Airless Type |
| Orifice of Tip | 60 ° - .026 in. (0.07 cm) |
| Type of Tip | Tungsten carbide, reversing |
| Filter Screens | Complete removal is recommended. However, if screens are employed, use no less than 30 mesh. |
| Viscosity | No reduction required. |
| Recommended Procedure | Connect hose directly to pump ensuring a hose length of 50 ft. max. Use in-pot agitator or continuous recycling. Use least pressure possible. Start at 1500 lbs. (105 Kg/cm3) and increase as required for good spraying. |
CLEAN UP: Water
DRY TIME (set to touch): When ambient air-dried, 15 minutes @1.5 mil (38µ) thickness.
ADDITIONAL COATS: Additional coats (up to 6.0 mils total dft (152 µ) may be applied, allowing a minimum 4 hour cure time at 25ºC/ 77ºF to extend corrosion protection.
TOUCH-UP: Touch-up should be done using our ZRC Cold Galvanizing Compound, available in liquid and aerosol.
TOPCOATING: 24 hours after application of one coat of ZERO-VOC (1.5 mil dft) to a sandblasted surface, ZERO-VOC may be topcoated with acrylic, chlorinated rubber, epoxy, urethane or vinyl-type products. DO NOT TOPCOAT WITH ALKYD, or ALKYD-MODIFIED ACRYLIC-TYPE PRODUCTS!
